FSSC 22000 v5.1 for Food Manufacturing

FSSC 22000 Version 5.1 for Food Processors
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Food Safety Policy
Validation Procedure template
Preventive Maintenance Plan
Risk Assessment
Process Flow

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FSSC 22000 V5.1 DOCUMENT TEMPLATES INDEX

PART 1: ISO 22000: 2018 Food Safety Management System

Food Safety Management System Manual

  • Food Safety Management Systems Manual

Context of the Organisation (Clause 4)

  • Context of the Organisation Procedure
  • Clause 4.2: Needs and Expectations of Interest Parties
  • Clause 4.2.1: Risk Assessment Matrix

Leadership (Clause 5)

  • Leadership Procedure
  • Clause 5.3: Organisation Structure

Planning (Clause 6)

  • Planning Procedure

Support (Clause 7)

  • Support Procedure
  • Clause 7.2 & 7.3: Training Procedure
  • Clause 7.4: Communication Procedure
  • Clause 7.4.1: Communication Matrix
  • Clause 7.4.2: Form Codification
  • Clause 7.5: Form and Data Control Procedure
  • Clause 7.5.3: Control of Records Procedure

Operation (Clause 8)

  • Operation Procedure
  • Clause 8.2: Pre-requisite Programme Procedure
  • Clause 8.3: Identification and Traceability Procedure
  • Clause 8.4: Emergency Preparedness and Response Procedure
  • Clause 8.5: HACCP Methodology Procedure
  • Clause 8.6: HACCP Analysis Report
  • Clause 8.6: HACCP Plan
  • Clause 8.7: Control of Monitoring and Measuring Equipment
  • Clause 8.9.1: Correction, Corrective and Preventive Action Procedure
  • Clause 8.9.4: Disposal of Non-conforming Products
  • Clause 8.9.4: Control of Nonconforming Products Procedure
  • Clause 8.9.5: Product Withdrawal & Recall Procedure

Performance Evaluation (Clause 9)

  • Performance Evaluation Procedure
  • Clause 9.2: Internal Audit Procedure
  • Clause 9.3: Management Review Procedure

Improvement (Clause 10)

  • Improvement Procedure

ADDITIONAL

Procedures (Food Safety)

  • Preliminary Analysis of Production Process Procedure
  • Hazard Identification Procedure
  • HACCP Plan Procedure

Process Approach

  • Customer Service
  • Engineering (Maintenance)
  • Process Flow for Dispatch
  • Marketing Process Flow
  • Process Flow for Externally Provided Purchase Activity
  • Process Flow for Quality Control
  • Process Flow for Stores
  • Food Safety Team Leader Processes
  • Process Flow for Training Activity
  • Process Flow for Production

HACCP Forms

  • Food Safety Team (completed example)
  • Food Safety Team (blank)
  • Product Description (completed example)
  • Product Description (blank)
  • Process Flow Chart (completed example)
  • Process Flow Chart (blank)
  • Hazard Analysis Report (completed example)
  • Hazard Analysis Report (blank)
  • HACCP Plan (completed example)
  • HACCP Plan (blank)
  • Corrective Action Plan for CCP (completed example)
  • Corrective Action Plan for CCP (blank)
  • Environment Monitoring Plan (completed example)
  • Environment Monitoring Plan (blank)
  • Operation Pre-requisite Programs (completed example)
  • Operation Pre-requisite Programs (blank)
  • Pre-Requisite Programs (completed example)
  • Pre-Requisite Programs (blank)

Auditing

  • FSSC 22000 Audit Questionnaire
  • ISO 22000: 2018 Clause-wise Audit Questionnaire
  • Self-audit Checklist

Customer Complaints

  • Customer Complaints Trends
  • Customer Complaints Procedure

Verification

  • Validation Procedure
  • Verification Log Template

Other

  • Skills Requirements
  • Quality Plan
  • Raw Material Specifications
  • Security Assessment
  • Threat Assessment
  • Vulnerability Assessment
  • Risk Assessment Template

PART 2: ISO/TS 22002-1: 2009 | Prerequisite Programmes on Food Safety for Food Manufacturing

Construction and Layout of Building (Clause 4)

  • Preventive Maintenance Plan
  • Construction and Layout of the Building

Layout of Premises and Workspace (Clause 5)

  • Layout of Premises and Workspace Procedure
  • Equipment Layout Procedure

Utilities – Air, Water, Energy (Clause 6)

  • Air, Waste, Energy, Gas and Boiler Chemicals Procedure

Waste Control (Clause 7)

  • Waste Disposal Procedure

Equipment Sustainability Cleaning & Maintenance (Clause 8)

  • Hygiene Clearance Procedure

Management of Purchased Material (Clause 9)

  • Material Receipt / Issue in Dispatch Procedure
  • Purchase of Packing Materials Procedure
  • Purchasing Procedure

Measures of Prevention of Cross-contamination (Clause 10)

  • Microbiological Testing Procedure
  • Product Protection Procedure
  • Prevention of Cross-Contamination Procedure
  • Material / Process / Product Mix-up Procedure
  • Clause 10.3: Allergen Procedure
  • Clause 10.3: Allergen Risk Assessment
  • Clause 10.3: Allergen Assessment
  • Clause 10.4: Glass Breakage Management Procedure
  • Clause 10.4: Installation of New Glass Procedure
  • Clause 10.4: Metal, Wood & Glass, Brittle Plastics Management Procedure

Cleaning and Sanitising (Clause 11)

  • Cleaning and Sanitation of Food Contact Surface Procedure
  • General Housekeeping Procedure

Pest Control (Clause 12)

  • Pest Control Procedure

Personnel Hygiene and Employee Facilities (Clause 13)

  • PPE Laundering Procedure
  • Entry & Exit – Personal Hygiene Procedure
  • Personnel Health and Hygiene Procedure
  • Safety Procedure

Rework (Clause 14)

  • Rework Procedure

Product Recall (Clause 15)

  • Product Recall Procedure

Warehousing (Clause 16)

  • Storage, Distribution & Transport Procedure
  • Product Release Procedure
  • Material Receipt / Issue in Dispatch Procedure
  • RM / PM / General Material Receipt / Issue / Storage Procedure

Product Information or Consumer Awareness (Clause 17)

  • Product Information, Consumer Awareness and Food Defense Procedure

Food Defense, Biovigilance and Bioterrorism (Clause 18)

  • Food Defense Procedure
  • Threat Assessment

PART 3: FSSC 22000 V5.1 | Additional Requirements for Food Manufacturing

Management of Services (CLAUSE 2.5.1)

  • Management of Services Procedure
  • Emergency Procurement
  • Emergency Procurement Procedure
  • Supplier Performance Monitoring

Product Labelling (CLAUSE 2.5.2)

  • Product Information and Consumer Awareness Procedure

Food Defense (CLAUSE 2.5.3)

  • Food Defense Procedure
  • Risk Assessment for Site Security

Food Fraud (CLAUSE 2.5.4)

  • Food Fraud Prevention Procedure
  • Protection from Food Adulteration Procedure
  • User Instructions – Food Fraud Tool
  • Food Fraud Tool Password VACCP

Logo Use (CLAUSE 2.5.5)

  • FSSC 22000 Logo Usage Procedure

Allergen Management (CLAUSE 2.5.6)

  • Allergen Management

Environmental Monitoring (CLAUSE 2.5.7)

  • Environmental Monitoring Procedure
  • Environmental Monitoring Risk Assessment
  • Micro Trends
  • Testing Schedule and Plan

Transport and Delivery (Clause 2.5.9)

  • Product Loading Inspection

Storage and Warehousing (Clause 2.5.10)

  • Storage and Distribution & Transport of Final Product
  • Finished Goods Stock Control Sheet

Hazard Control Measures (Clause 2.5.11)

  • Prevention of Cross-Contamination

PRP Verification (Clause 2.5.12)

  • PRP Verification

Product Development (Clause 2.5.13)

  • New Product Development Procedure
  • New Product Proposal

Food Safety Culture

  • Food Safety Culture Procedure
  • Food Safety Culture Questionnaire
  • Food Safety Culture Planning (1)
  • Food Safety Culture Planning (2)
  • Food Safety Culture Questionnaire Results and Action Plan

PART 4: FORMS

  • Packing Report / Slip
  • Bag / Other Packing Material Inspection Report
  • Screen Checking Report
  • Loading Vehicle Inspection Report
  • Breakdown History
  • Preventive Maintenance Schedule
  • Preventive Maintenance Check Points
  • Daily Preventive Maintenance Check Points
  • Preventive Maintenance Check Points For Building & Civil Work
  • Incident Report
  • Temporary Maintenance Work Report
  • Cleaning And Sanitation Report
  • Housekeeping Records
  • Visitor’s Entry Report
  • Fumigation Report
  • Daily Sanitation Audit Report
  • Pest Control Logbook
  • List Of Glass Items Inventory
  • Visual Inspection Report
  • Wooden Checking
  • Rodent Trapping Record
  • Operation Pre-Requisite Programs
  • Water Tank Cleaning Report
  • Water Line Cleaning Report
  • Medical Check-Up Report
  • Production Plan
  • Disposal Of Non-Conforming Products
  • Purchase Order
  • Indent And Incoming Inspection Record
  • Approved Vendor List Cum Open Purchase Order
  • Supplier Registration Form
  • Open Purchase Order
  • Supplier Audit Schedule
  • Supplier Audit Check List
  • Positive Recall Report
  • pH Meter Calibration Report
  • Normality Record Sheet
  • Validation Report
  • Order Form/Order Confirmation
  • Customer Feedback
  • Customer Complaint Report
  • Daily Stock Statement
  • Design And Development
  • Gate Pass
  • Change Note
  • Corrective Actions Report
  • Master List Cum Distribution List Of Forms
  • Master List Of Records
  • Audit Plan
  • Internal Audit Non-Conformity Report
  • Clause Wise Form Wise Audit Review Report
  • Magnet Control
  • Continual Improvement Plan
  • Calibration Status Of Instruments
  • Communication Report
  • List Of Chemicals Onsite
  • Food Defense Checklist
  • Monthly Food Safety Inspection Report
  • Training Report
    Induction Training Report
  • Job Description And Specification
  • Skill Matrix
  • Health Questionnaire
  • Pre-Requisite Program
  • List Of Format
  • Risk Assessment Sheet
  • Objectives
  • Unloading Vehicle Checking Report
  • Cleaning and Sanitization Schedule

PART 5: REFERENCE DOUCMENTS

  • External Documents (Regulations)
  • FSSC 22000 V5.1 Compliance Matrix
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