FSSC 22000 Version 5.1
DOCUMENT TEMPLATES TOOLKIT
Fully customizable Food Safety Management Systems manual including procedures, policies, forms, risk assessment and more..
UPDATED TO THE NEW VERSION 5.1
for
Food Processors
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DOCUMENT TEMPLATES INDEX
| ISO 22000: 2018 Food Safety Management System |
| Food Safety Management System Manual |
| Food Safety Management System Manual |
| Context of the Organisation |
| Context of the Organisation (clause 4) |
| Interest Parties and Their Impacts on the FSMS (clause 4.1) |
| Needs and Expectations of Interest Parties (clause 4.2) |
| Leadership |
| Organisation Structure (clause 5) |
| Leadership (clause 5.1) |
| Food Safety Policy (5.2) |
| Organisational Roles and Authority (5.3) |
| Planning |
| Planning Procedure (clause 6) |
| SWOT Analysis and PESTEL (6.1) |
| List of Risks Expected in the Food Industry (clause 6.1.2) |
| Practical Objectives and Measures (clause 6.2) |
| Support |
| Support (clause 7) |
| Training Matrix and Training Plan (clause 7.1.2) |
| Work Environment (clause 7.1.3) |
| Control of Externally Provided Processes, Products or Services (clause 7.1.4) |
| Procedure for Communication (clause 7.4) |
| Document and Record Control (7.5) |
| Control of Records (7.5.3) |
| Training |
| Training Procedure (clause 7.2 & 7.3) |
| Operation |
| Operation Procedure (clause 8) |
| Procedure for Pre-requisite Program (clause 8.2) |
| Identification and Traceability (clause 8.3) |
| Procedure for Emergency Preparedness and Response (clause 8.4) |
| HACCP Methodology (clause 8.5) |
| HACCP Worksheet (clause 8.6) |
| HACCP Plan (clause 8.6) |
| Procedure for Control of Monitoring and Measuring Equipment (clause 8.7) |
| Disposal of Non-conforming Products (clause 8.9.4) |
| Procedure for Control of Non-conforming Products (clause 8.9.4) |
| Procedure for Product Withdrawal & Recall (clause 8.9.5) |
| Operational Planning |
| Operational Planning Procedure |
| Performance Evaluation |
| Performance Evaluation (clause 9) |
| Procedure for Internal Audit (clause 9.2) |
| Internal Schedule (clause 9.2.1) |
| Management Review Procedure (clause 9.3) |
| Improvement |
| Improvement Procedure (clause 10) |
| Nonconformity and Corrective Action (clause 10.1) |
| HACCP Review and Continual Improvement (clause 10.2) |
| ADDITIONAL |
| Procedures (Food Safety) |
| Procedure for Preliminary Analysis of Production Process (clause 01) |
| Procedure for Pre-requisite Program (clause 02) |
| Hazard Identification Procedure (clause 03) |
| Procedure for HACCP Plan (clause 04) |
| Process Approach |
| Customer Satisfaction Survey |
| Preventive Maintenance of Machines |
| Process Flow for Dispatch |
| Marketing Process Flow |
| Process Approach |
| Stores |
| Food Safety Team Leader Processes |
| Process Flow for Training Activity |
| HACCP |
| Food Safety and Validation Team |
| Product Description |
| Process Flow Chart |
| Hazard Analysis Report |
| HACCP Plan |
| Corrective Action Plan for Critical Control Points |
| Environment Monitoring Plan |
| Operation Pre-requisite Programs |
| Pre-requisite Programs |
| Audit |
| FSSC 22000 Food Safety ManagementSystem Audit Questionnaire |
| ISO 22000: 2018 Clause-Wise Audit Questionnaire |
| Self-audit Checklist |
| Customer Complaints |
| Customer complaint Trend Analyses |
| SOP for Customer Complaints |
| ISO/TS 22002-1: 2009 Prerequisite Programmes on Food Safety Part 1: Food manufacturing |
| Exhibits |
| Allergens Assessment (clause 3) |
| Cleaning and Sanitization Schedule (clause 3) |
| Skill Requirements (clause 3) |
| Disposal of Nonconforming Products (clause 3) |
| Quality Plan (clause 3) |
| Raw Material Specification (clause 3) |
| Security Assessment (clause 3) |
| Codification system (clause 3) |
| Needs and Expectations of Interest Parties (clause 3) |
| Communication Matrix (clause 3) |
| Threat Assessment (clause 3) |
| Vulnerability Assessment (clause 3) |
| Construction and Layout of Buildings |
| Prevention Maintenance Plan (clause 4) |
| SOP for Construction and Layout of the Building (clause 4) |
| Layout of Premises and Workspace |
| Layout of Premises and Workspace (clause 5) |
| SOP for Equipment Layout (clause 5) |
| Utilities – Air, Water, Energy |
| SOP for Air, Waste, Energy, Gas and Boiler Chemicals (clause 6) |
| Waste Control |
| SOP for Waste Disposal (clause 7) |
| Equipment Sustainability Cleaning & Maintenance |
| SOP for Hygiene Clearance (clause 8) |
| Management of Purchased Material |
| SOP for Material Receipt / Issue in Dispatch (clause 9) |
| SOP for Purchase of Packing Materials (clause 9) |
| SOP for Purchasing (clause 9) |
| Measures of Prevention of Cross-contamination |
| SOP for Microbiological Testing (clause 10) |
| SOP Protection (clause 10) |
| SOP Prevention of Cross-Contamination (clause 10) |
| SOP for Material / Process / Product Mix-up (clause 10) |
| Allergens |
| Allergen Policy & Procedure (clause 10.3) |
| Allergen Risk Assessment (clause 10.3) |
| Allergen Assessment (clause 10.3) |
| Physical Contamination |
| SOP for Glass Breakage Management (clause 10.4) |
| SOP for Installation of New Glass (clause 10.4) |
| SOP for Metal, Wood & Glass, Brittle Plastics Management Procedure (clause 10.4) |
| Cleaning and Sanitising |
| Cleaning and Sanitation of Food Contact Surface (clause 11) |
| SOP for General Housekeeping (clause 11) |
| Pest Control |
| SOP for Pest Control (clause 12) |
| Personnel Hygiene and Employee Facilities |
| SOP for PPE Laundering (clause 13) |
| SOP Entry / Exit Procedure – Personal Hygiene (clause 13) |
| SOP for Personnel Health and Hygiene (clause 13) |
| SOP for Safety (clause 13) |
| Re-work |
| SOP for Re-work (clause 14) |
| Product Recall |
| SOP for Product Recall (clause 15) |
| Warehousing |
| SOP for Storage, Distribution & Transport (clause 16) |
| SOP for Product Release (clause 16) |
| SOP for Material Receipt / Issue in Dispatch (clause 16) |
| SOP for RM / PM / General Material Receipt / Issue / Storage (clause 16) |
| Product Information or Consumer Awareness |
| Production information and Consumer Awareness Procedure (clause 17) |
| SOP for Product Information, Consumer Awareness and Food Defense (clause 17) |
| Food Defense, Biovigilance and Bioterrorism |
| SOP for Food Defense (clause 18) |
| Threat Assessment (clause 18) |
| FSSC 22000 Additional Requirements |
| SOP for Management of Services (clause 2.5.1) |
| Product Information and Consumer Awareness Procedure (clause 2.5.2) |
| Food Defense |
| Food Defense (clause 2.5.3) |
| Risk Assessment for Site Security (clause 2.5.3) |
| SOP for Food Defense (clause 2.5.3) |
| Food Fraud |
| Food Fraud (clause 2.5.4) |
| SOP for Protection from Food Adulteration (clause 2.5.4) |
| SOP for Food Fraud Prevention (2.5.4) |
| Allergen Management |
| Allergen Management (clause 2.5.6) |
| Environmental Monitoring |
| Environmental Monitoring Risk Assessment (clause 2.5.7) |
| PEM Calculator (clause 2.5.7) |
| SOP for Environmental Monitoring (clause 2.5.7) |
| Hand Swabs (clause 2.5.7) |
| Food Safety Culture |
| Food Safety Culture (clause 2.5.8) |
| Food Safety Culture (clause 2.5.8.1) |
| Food Safety Culture Questionnaire (clause 2.5.8.2) |
| Reference Documents |
| External Documents |
| Forms |
| Packing Report / Slip |
| Bag / Other Packing Material Inspection Report |
| Screen Checking Report |
| Loading Vehicle Inspection Report |
| Breakdown History |
| Preventive Maintenance Schedule |
| Preventive Maintenance Check points |
| Daily Preventive Maintenance Check points |
| Preventive Maintenance Check Points for Building & Civil Work |
| Incident Report |
| Temporary Maintenance Work Report |
| Cleaning and Sanitation Report |
| Housekeeping records |
| Visitor’s Entry Report |
| Fumigation Report |
| Daily Sanitation Audit Report |
| Pest Control Log Book |
| Wooden Checking |
| Rodent trapping record |
| Operation Pre-requisite Programs |
| Water Tank Cleaning report |
| Water Line Cleaning report |
| Medical Check-up Report |
| Production Plan |
| Disposal of Non-Conforming Products |
| Purchase Order |
| Indent and Incoming Inspection Record |
| Approved Vendor List Cum Open Purchase Order |
| Supplier Registration Form |
| Open Purchase Order |
| Supplier Audit Schedule |
| Supplier Check List |
| Positive Recall Report |
| pH Meter Calibration Report |
| Normality Record Sheet |
| Daily Stock Statement |
| Gate Pass |
| Unloading Vehicle Checking Report |
| Master List Cum Distribution List of Documents |
| Change Note |
| Corrective action Report |
| Master List of Records |
| Objectives |
| Audit Plan |
| Internal Audit Non-Conformity Report |
| Clause Wise Document Wise Audit Review Report |
| Magnet Control |
| Continual Improvement Plan |
| Calibration Status of Instruments |
| Skill Matrix |
| Health Questionnaire |
| Pre-requisite Program |
| List of Format |
| Risk Assessment Sheet |